Sheet and Tube Fabrication

Materials We Work With
Capabililities
Our laser cutting services support both prototyping and production, with tight tolerances, clean edge quality, and edge quality, and consistent repeatability across batches.
Laser Types
- Fiber laser cutting (primary)
- CO2 laser cutting (material dependent)
Typical Specifications
- Sheet thickeness: 0.5 mm - 25.0mm (material dependent)
- Feature resolution suitable for tabs, slots, louvers, and fine internal cut-outs
- Consistent kerf control and minimal heat-affected zones
- Tolerances: ±0.1mm to 0.2mm
Laser cutting is ideal for flat patterns prior to bending, brackets, enclosures, panels and structural sheet components.


Fabrication Services
Fabrication Capabilities
- CNC press brake bending
- Multi-stage formed components
- Welded sheet metal assemblies
- PEM inserts, studs and fasteners
- Riveting and mechanical fastening
Bend Capabilities
- Air bending, bottom bending
- Tight internal radii
- Complex multi-bend parts
- Repeatable forming for production runs
We support both simple folded brackets and complex formed assemblies, ensuring parts are designed correctly for bend allowances, tooling constraints, and fit-up.
Mechalink provides full sheet metal fabrication beyond flat cutting, including forming, joining and finishing processes
Why Choose Mechalink
We simplify design and manufacturing by managing the entire process - from engineering through to trusted global production. Delivering reliable, high quality parts with confidence.
Complete Engineering Support
Work directly with an Australian mechanical engineer — not a sales layer. From scan to production-ready CAD.
Engineering-Grade Accuracy
Scans and models suitable for real manufacturing, not just visuals.
Fast Quotes &
Turnaround
Clear pricing, realistic timelines, and responsive communication.
Quality You Can
Trust
Every scan is reviewed, cleaned, and optimised before delivery.
Need High-Accuracy 3D Scanning in Sydney?
Onsite scanning available • Mail-in parts accepted • Fast turnaround
Design for Sheet Metal Manufacturing (DFM)
Sheet metal parts often fail not due to fabrication quality, but due to poor design assumptions. Mechalink reviews assumptions. Mechalink reviews every job to ensure it is manufacturable, cost-effective, and consistent.
We assist with:
- Bend radius optimisation
- Flat pattern development
- Hole-to-bend spacing
- Feature placement and tolerances
- Material selection and thickness optimisation
If required, we can modify or fully redesign parts to suit fabrication constraints before releasing them to production.

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