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Our Capabilities > Custom Aluminium Extrusion

Custom Aluminium Extrusion

Mechalink provides end-to-end aluminium extrusion solutions, from profile design and die development through to production, finishing and delivery.

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Material Capabilities

Materials We Work With

Material certificates available upon request.

Metals

Aluminium 6061, 7075 and other common grades
Stainless steel 304, 316
Mild, alloy and tool steels
Brass and copper alloys
Grade 2 and 5 titanium

Plastics

ABS, ASA
Nylon (PA6 & PA12), glass filled
Polycarbonate (PC)
PETG, HDPE, UHMWPE
PEEK, PEI

Additive Manufacturing Materials

PLA, ABS, ASA
Nylon PA12
Carbon fibre reinforced polymers
TPU / Elastomers
Metal powders (Al, SS, Ti)

Sheet & Plate Materials

Aluminium sheet & plate
Stainless steel sheet
Mild steel
Advanced alloys + Chromoly
Copper + Brass

Casting Alloys

Aluminium A356, A380 & other common alloys
Zinc alloys

-Magnesium alloys

Composites

Carbon fibre laminates
Glass-fibre reinforced plastics
Structural composite sandwich panels
Moulded and machined options available

Surface Finishes & Treatments

Anodising & hard anodising
Powder coating
Plating (zinc & nickel)
Heat treatment
Bead blasting & polishing

why choose mechalink for extrusion

Engineered Aluminium Extrusions, Made to Specification

Aluminium extrusion is an efficient manufacturing method for producing complex, consistent cross-section profiles at scale. Mechalink specialises in custom extrusion projects - supporting everything from early-stage profile design through to repeat production using trusted offshore manufacturing partners.

We manage tooling, production and quality control to ensure your extrusion performs as intended, meets tolerance requirements and remains cost effective across all volumes.

Our Extrusion Service Covers The Complete Workflow:

Profile design and optimisation
Extrusion die design and manufacturing
Prototype and sample extrusions
Low to high volume production runs
Post-processing and secondary machining
Surface finishing and coating
Logistics and delivery management

Whether you are developing a new product or modifying an existing profile, Mechalink ensures the extrusion is design for manufacturability and long-term supply.

WHY CHOOSE US

Why Choose Mechalink

We simplify design and manufacturing by managing the entire process - from engineering through to trusted global production. Delivering reliable, high quality parts with confidence.

Complete Engineering  Support

Work directly with an Australian mechanical engineer — not a sales layer. From scan to production-ready CAD.

Engineering-Grade Accuracy

Scans and models suitable for real manufacturing, not just visuals.

Fast Quotes &
Turnaround

Clear pricing, realistic timelines, and responsive communication.

Quality You Can
Trust

Every scan is reviewed, cleaned, and optimised before delivery.

Start Your Project

Need High-Accuracy 3D Scanning in Sydney?

Onsite scanning available • Mail-in parts accepted • Fast turnaround